{"id":634,"date":"2021-06-30T18:14:50","date_gmt":"2021-06-30T12:44:50","guid":{"rendered":"https:\/\/www.nichrome.com\/blog\/?p=634"},"modified":"2025-09-05T16:55:03","modified_gmt":"2025-09-05T11:25:03","slug":"optimise-performance-service-life-of-your-packaging-machine","status":"publish","type":"post","link":"https:\/\/www.nichrome.com\/blog\/optimise-performance-service-life-of-your-packaging-machine\/","title":{"rendered":"Optimise Performance & Service Life of Your Packaging Machine"},"content":{"rendered":"\n

6 Tips to keep your packaging line running smoothly<\/strong><\/h2>\n\n\n\n

Automatic packaging machines<\/strong> are expensive capital investments;\nso naturally, you want maximum return on your investment. You expect high performance\nand long service life. Besides, packaging downtime is an inconvenient and costly\nsituation that no enterprise can afford.<\/p>\n\n\n\n

Whether it is a horizontal packaging machine<\/strong> or vertical-form-fill-seal\nmachine<\/a><\/strong>, liquid filling machine<\/strong>\nor powder\npackaging machine<\/a><\/strong>, pharmaceutical packaging machine<\/strong> or food\npackaging machine<\/a><\/strong> – if you\nwant to maximise performance and longevity of your packaging line, here is a\nchecklist of practices to adhere to.<\/p>\n\n\n\n

Follow a preventive maintenance schedule<\/strong><\/h3>\n\n\n\n

Preventive maintenance is the number one\nrecommendation for long service life of your packaging machine. A packaging\nmachine must be regularly and periodically serviced to ensure optimal OEE\n(Overall Equipment Effectiveness).<\/p>\n\n\n\n

Create and maintain a preventive\nmaintenance schedule that is conducted by qualified personnel on a pre-set\nbasis. The tasks may be on a monthly, quarterly or even annual basis but it is\nimperative to adhere to the schedule.<\/p>\n\n\n\n

Preventive maintenance includes activities\nsuch as checking and replacing wear components, lubricating machinery, etc. This\nhelps prevent both minor problems and major disasters before they occur. You\ncan plan downtime and arrange necessary materials, rather than be caught off\nguard.<\/p>\n\n\n\n

Leading packaging\nmachine manufacturers in India<\/a><\/strong>, Nichrome, provides annual\nmaintenance contracts with regular onsite visits tailored for your individual\nbusiness and packaging line needs.<\/p>\n\n\n\n

Track line efficiencies<\/strong><\/h3>\n\n\n\n

Measuring and tracking the throughput\nduring optimum uptime helps to pinpoint slow spots in the packaging line that\nare unable to manage the product as efficiently as other parts. This can help\nyou detect potential bottlenecks before they arise.<\/p>\n\n\n\n

Maintain an autonomous maintenance\nchecklist<\/strong><\/h3>\n\n\n\n

Compile a checklist of tasks and schedules\nfor inspections, cleaning and lubrication as required by your packaging\nmachine, which can be done by the operators. After all, the operator is at his\nmachine consistently and will be the first to notice if something changes –\nsuch as noise, speed, unusual motion, etc. He can raise the flag long before a\nscheduled maintenance visit.<\/p>\n\n\n\n

Make sure the maintenance tasks are\nassigned, scheduled and done, and signed off by a supervisor.<\/p>\n\n\n\n

Be prepared for replacements and spare\nparts<\/strong><\/h3>\n\n\n\n

When you buy your packaging machine, ask\nfor a recommended spare parts list, and keep a\nminimum supply of these on your premises. Make the list of parts in stock\neasily accessible to the maintenance teams. A reliable OEM will have\nthese spare parts as inventory so they can be delivered immediately when required,\nbut waiting even for a single day can mean extremely costly downtime.<\/p>\n\n\n\n

Plan and budget for upgrades<\/strong><\/h3>\n\n\n\n

To combat obsolescence and expensive\nbreakdowns, you must regularly review the production statistics, projected\nlifespan of the machine, its hardware and software. Components such as PLC,\nservo drive and other electronics require replacement; software require\nupgrades. <\/p>\n\n\n\n

Keep in touch with your packaging\nmachine manufacturer<\/strong> to learn of\nrecommended upgrades or if your particular model of equipment is being phased\nout. Whether you budget for partial upgrades or complete replacement, it\u2019s\nbetter to be prepared with a proactive plan and budget.<\/p>\n\n\n\n

Get the OEM who is responsive and\nsupportive<\/strong><\/h3>\n\n\n\n

Before purchasing your namkeen\npackaging machine<\/a><\/strong>, milk\npackaging machine<\/a><\/strong> or oil filling\nmachine<\/strong>, check if the automatic filling machine manufacturer<\/strong> is responsive and can provide prompt support to your site. Now with\nthe pandemic, the vendor should also offer remote service capabilities for\nremote trouble-shooting.<\/p>\n\n\n\n

It is also important that the manufacturer provides\ninstallation, commissioning and training service. Partnering with an\nindustry-leading packaging machine manufacturer<\/strong> like\nNichrome makes sound business sense. Nichrome will ensure you get the most\ncost-efficient, high quality equipment for your application, and the kind of\nservice and support you need to keep your packaging operations running\nsmoothly.<\/p>\n\n\n\n

Conclusion<\/strong><\/h2>\n\n\n\n

To sum up, a sound, well-planned\nmaintenance strategy will help packaging line owners to avoid unplanned, costly\nrepairs, maximise equipment availability, optimise machine performance and\nincrease the ability to predict production and maintenance budgets.<\/p>\n\n\n\n

The secret is to be proactive rather than\nreactive to keep your packaging machinery in good condition, ensure\nproductivity and profitability of your packaging operations.\n\nA packaging partner like Nichrome can make all\nthe difference. Nichrome is the pioneer and leading provider of integrated\npackaging solutions India<\/strong>. Liquid filling machine<\/strong>, tea\npackaging machine<\/a><\/strong>, spice packaging machine<\/strong>, shampoo packing machine<\/strong>, coffee\npackaging machine<\/a><\/strong>, cosmetic packaging machine <\/strong>– you name the\napplication, Nichrome has a high-speed, high-performance solution for it.\nNichrome\u2019s expertise extends to Food, Pharma and non-food sectors, and every automatic\npackaging machine<\/strong> from Nichrome is backed by the company\u2019s decades\nof experience, strong R&D, state-of-art manufacturing, and reliable\nnation-wide service.\n\n\n\n<\/p>\n