{"id":70,"date":"2019-04-25T16:11:08","date_gmt":"2019-04-25T10:41:08","guid":{"rendered":"https:\/\/www.nichrome.com\/blog\/?p=70"},"modified":"2025-09-05T17:15:37","modified_gmt":"2025-09-05T11:45:37","slug":"packaging-systems-to-enhance-productivity-nichrome","status":"publish","type":"post","link":"https:\/\/www.nichrome.com\/blog\/packaging-systems-to-enhance-productivity-nichrome\/","title":{"rendered":"Packaging Systems to Enhance Productivity"},"content":{"rendered":"\n

For 4 decades, Nichrome has pioneered and led the flexible packaging industry in India<\/strong>. As leading primary packaging machine manufacturer<\/strong><\/a>, Nichrome’s\nexpertise today spans design & development, manufacture, testing,\ninstallation and commissioning.  <\/p>\n\n\n\n

For projects big and small, for Food, Pharma & Other\napplications, Nichrome partners through the complete life cycle, innovating and\nintegrating solutions that elevate productivity through performance. Nichrome\noffers proven expertise and single-source convenience for pre-primary,\npost-primary and end-to-end system solutions<\/strong>.<\/p>\n\n\n\n

Some of the innovative packaging systems from Nichrome include:<\/strong><\/p>\n\n\n\n

Bottle Filling\nLine \u2013 for Liquids, Viscous & Solids <\/strong><\/p>\n\n\n\n

The Bottle Filling Line<\/strong><\/a> utilises\ndifferent types of fillers depending on the product to be packaged. A gravity\nfiller is used for liquids such as water, flavoured milk, energy drinks,\nbuttermilk and perfumes; a piston filler facilitates filling of viscous\nproducts such as oil, ghee, ketchup, sauce, shampoo, hand wash and varnish. <\/p>\n\n\n\n

The line can also be adapted for different SKUs without\nchange of parts. These include glass, PP and HDPE bottles<\/strong><\/a>, and tin cans \u2013\nin units ranging from 100 ml to 20 ltrs. Filling speed ranges from 20 to 100\nbottles per minute, depending on the number of filling heads.<\/p>\n\n\n\n

The Bottle Filling Line is available for solids packaging<\/strong> too. Applications range from milk powder, spice powders, seasoning powders & pharma powders to pulses, grains, sugar & tea to tablets, dry fruits, soya chunks & whole spices. Just change the filler and use the filling line for any powder and solid application.<\/p>\n\n\n\n

The PLC-controlled system is fitted with a unique \u2018no bottle\nno filling\u2019 safety device, and safety enclosures with interlocks for rotary\nparts. It works well for glass, HDPE and PP bottles (10 gms to 1000 gms) and\noffers fast changeover for different bottle sizes.<\/p>\n\n\n\n

Bulk Packing\nMachine – Solid<\/strong><\/p>\n\n\n\n

The new Bulk Packing Machine from Nichrome<\/strong><\/a>\nis designed for packing large bags of 5 to 50 kgs. The bags could be HDPE\nwoven, PP, paper or valve type. It is ideally suited for products such as rice,\nsugar, grains, pulses, flour, cake mix and agro-chemical granules.<\/p>\n\n\n\n

The PLC-controlled machine delivers output rates up to 20\nbags per minute, and has a special ‘no bag no filling’ safety device. Other\nfeatures include auto bag clamping, bulk and dribble feed, and bag tilting\n& alignment attachment.<\/p>\n\n\n\n

Tin Filling Line<\/strong><\/p>\n\n\n\n

Nichrome’s Tin Filling Line<\/strong><\/a> is a\nsturdy, low-maintenance system made for accurate and efficient performance. The\nPLC-controlled line has a digital LCD touch screen displaying settings, and\nsafety enclosures with interlocks for rotary parts.<\/p>\n\n\n\n

Machine construction is available in SS3014, SS316 and MS\npainted material. Various tin sterilisation and cleaning options are available.<\/p>\n\n\n\n

Horizontal\nCartoning Machine<\/strong><\/p>\n\n\n\n

Nichrome’s Horizontal Cartoning Machine<\/strong><\/a>\ndelivers fast and efficient cartoning. This secondary packaging\nmachine<\/strong> has a rated output of 50-55 cartons per minute, and handles\na variety of cartons: parallel tuck in, opposite tuck in, lock bottom and\ngluing.<\/p>\n\n\n\n

The machine structure is of MS sheet metal for durability.\nSome key features include adjustable carton conveyor with chain type design,\nservo indexing drive to carton and product chain, motorized carton pick up with\nvacuum cups, and facility for product insertion inside carton through\nmotor-driven product pusher.<\/p>\n\n\n\n

Automatic Pouch\nStacking & Wrapping System<\/strong><\/p>\n\n\n\n

Nichrome’s high speed Stacking & Wrapping System<\/strong><\/a> for\nsingle and double head machines enables auto pouch stacking as per desired\nmatrix. The system includes an inclined conveyor, pouch orienter, pusher and\nflow wrapping machine.<\/p>\n\n\n\n

It is a PLC-controlled, single operator driven system\noffering easy changeover. The system can be aligned in linear or right angle\ndirection as per floor space.<\/p>\n\n\n\n

HDPE Bag Filling System<\/strong><\/p>\n\n\n\n

This system is a PLC-controlled system with digital LCD\ntouch screen for display and settings. The user-friendly design and fast\nchangeover for different bag sizes makes this a must-have for companies\npackaging their products in pack sizes of 500 to 5000 gms.<\/p>\n\n\n\n

The line includes a VFFS machine<\/strong>, pouch take up\nconveyor and a rotary bag holding & filling system<\/strong>.\nMachine construction is available in SS304, SS316 and MS painted. Both HDPE and\nPP bags may be used.<\/p>\n\n\n\n

Conclusion<\/strong><\/p>\n\n\n\n

Nichrome’s Packaging Systems<\/strong><\/a> are all controlled by a PLC for fail-safe, efficient operation, with absolute precision and accuracy. Spillage & wastage is eliminated, manual labour is minimized. <\/p>\n\n\n\n

Nichrome\u2019s unique strength lies in its capability to partner with customers to custom-design install and integrate the system that fits your needs. Application, space and budget are all considered so as to deliver the optimal packaging system<\/strong> to transform performance and profitability in the customer\u2019s operations. <\/p>\n