{"id":781,"date":"2022-04-29T18:08:39","date_gmt":"2022-04-29T12:38:39","guid":{"rendered":"https:\/\/www.nichrome.com\/blog\/?p=781"},"modified":"2025-09-05T16:43:25","modified_gmt":"2025-09-05T11:13:25","slug":"map-tray-sealing-from-nichrome","status":"publish","type":"post","link":"https:\/\/www.nichrome.com\/blog\/map-tray-sealing-from-nichrome\/","title":{"rendered":"MAP Tray Sealing from Nichrome"},"content":{"rendered":"\n

Modified Atmosphere Packaging (MAP) is the trend in food packaging<\/strong> nowadays. The MAP technology is gaining more and more popularity as a method of preserving freshness and lengthening the shelf life of fresh foods \u2013 fruits, vegetables, meat, dairy products and more.<\/p>\n\n\n\n

So what is MAP technology?<\/strong><\/h2>\n\n\n\n

Modified Atmosphere Packaging<\/a><\/strong> <\/a>is the method of modifying the makeup of the internal atmosphere of a package \u2013 usually food packages and medicines \u2013 in order to improve the shelf life of the packed products. This technology was developed to deal with the short shelf life of certain food products such as meat, fish, poultry and dairy in the presence of oxygen. The presence of oxygen in the packaging leads to the lipid oxidation of the food product. Oxygen contributes to the shortened shelf life of the fresh produce because it leads to high respiration rates. Even microbiologically, Oxygen catalyses the growth of aerobic spoilage microorganisms. It is plainly obvious that a reduction in oxygen and its replacement with more suitable gases can deter or reduce oxidation reactions and microbiological spoilage.<\/p>\n\n\n\n

The MAP process generally involves the lowering of the amount of oxygen in\nthe headspace within the package. Nitrogen \u2013 a comparatively inert gas \u2013 or\ncarbon dioxide can be used to replace oxygen. The use of active techniques such\nas gas flushing and compensated vacuum, or passive ones like designing\n\u2018breathable films\u2019 can be used to achieve a stable atmosphere of gases inside\nthe packaging.<\/p>\n\n\n\n

Packaging the product in a modified atmosphere needs specialised machinery\nthat can flush out air from the packaging chamber and replace it with another\ngas or a specifically defined mixture of gases. The product is then sealed in\nthe packaging to ensure that only the modified atmosphere is around the product\nand unwanted gases are eliminated from the pack.<\/p>\n\n\n\n

Cutting edge technologies were needed to be developed to ensure that the\nmixture of gases is correct, to test the sealed packages for the right mixture,\nand to ensure that the packaging does not leak.<\/p>\n\n\n\n

The Athena Thermoforming Tray Seal Machine from Nichrome<\/strong><\/h2>\n\n\n\n

The Italian company Tecnovac is an industry leader in the manufacturing of\npackaging machines for food products. It has carved out a name for itself in\nthe packaging industry over time with the production of all-round automatic\npackaging machines for a diverse range of products including food, industrial\nand pharmaceutical products.<\/p>\n\n\n\n

Nichrome \u2013 India\u2019s leading packaging machine manufacturer and food packaging solutions<\/strong> provider \u2013 has teamed up with Tecnovac to bring its <\/a>Athena Automatic Tray Sealer<\/a><\/strong> <\/a>to India. The Athena has the capability of packaging food in a modified atmosphere, in any combination of trays and top films for packaging chopped vegetables & fruits, raw & processed meat, fish, frozen food, Indian mithai, namkeen, and ready-to-eat<\/strong> meals such as biryani etc.<\/p>\n\n\n\n

The Athena machine is able to seal and pack in a protective atmosphere\n(vacuum+gas) or with a \u2018skin effect\u2019, all types of trays or jars using pre-formed\ntrays. Its strong stainless steel structure and ease of maintenance make the\nAthena ideal for use in small and medium-sized companies. The combination of\nthese features with an output speed of up to 60 trays per minute makes the\nAthena easily acceptable to India\u2019s ready-to-eat food manufacturers.<\/p>\n\n\n\n

MAP in the Post-Pandemic World<\/strong><\/h2>\n\n\n\n

The COVID-19 pandemic has catalysed a number of developments in safety and hygiene in almost every arena. In such a situation, MAP Tray Sealing and the Athena <\/a>food tray sealing machines<\/a><\/strong> <\/a>offer a win-win situation for both manufacturers and consumers of food items. In India especially, snacks, namkeen and mithai are a beloved part of life. Athena\u2019s MAP technology helps ensure that the food items are packed safely \u2013 untouched by human hands \u2013 and raises hygiene levels that are a particular concern of all consumers. With MAP tray sealing<\/strong> and automatic vacuum packing machines<\/a><\/strong>, manufacturers can ensure the safe and clean production and sale of mithai and snacks that consumers crave.<\/p>\n\n\n\n

Conclusion<\/strong><\/h2>\n\n\n\n

Nichrome \u2013 among the best packaging machine manufacturers<\/strong> <\/a>\u2013 offers the latest, most cost-effective packaging solutions in India<\/strong>, with a comprehensive range of automatic packing machines<\/strong> for the whole gamut of applications in the Food, Pharma and other industries. Nichrome\u2019s offerings are a result of its decades of industry experience, technological know-how, and superb design & manufacturing capabilities. They also come with nationwide support in terms of service and spares. For further information and more integrated packaging solutions<\/strong>, please visit www.nichrome.com<\/a>.<\/strong><\/p>\n