Namkeen packaging solutions by Nichrome featuring a variety of Indian snacks like sev, bhujia, and mixtures, highlighting efficient and innovative packaging technology.
09
Dec

Fulfilling Every Customer Expectation Bottle Filling Line for Powders & Solids

Nichrome is a leading manufacturer and provider of integrated packaging solutions. With technical expertise and market insight, Nichrome customizes and delivers packaging systems that meet every customer expectation: speed, accuracy, reliability and support

Whether you are into milk powder, spice powders, seasoning powders & pharma powders or pulses, grains, sugar & tea, or tablets, dry fruits, soya chunks & whole spices – Nichrome’s Bottle Filling Line system is the complete, innovative packaging solution that helps you achieve your packaging goals. Just change the filler to fill different products in SKUs ranging from 100 gm to 1000 gm.

The Auger Filler is used for filling free flowing powders such as milk powder, chocolate powder, spice powder, nutri powder, coffee, sweeteners, etc. The Cup Filler is ideal for packaging line for powder products such as tea powder, detergent powder, pan masala, pulses, rice, sugar, salt, etc. while the Multihead Weigher handles products such as tea powder, pulses, wrapped candies, dry fruits , tablets, whole spices, soya chunks, seasoning mix, sugar free tablets, etc. The Electronic Weigh Filler can also be used for tea powder, sugar, pulses, whole spices, etc.

Features of a Powder Filling Machine

A powder bottle filling machine is a precision-engineered system designed to efficiently and accurately fill powdered products. These machines come equipped with servo-driven augers for consistent filling, advanced PLC controls for easy operation, and integrated systems to ensure hygiene and precision. From free-flowing powders to cohesive ones, these machines cater to diverse product needs, minimizing wastage while maximizing productivity in your packaging line for powder products.

Features of a Solid Filling Machine

Solid filling machines are robust systems tailored to handle granular and irregularly shaped products. With modular designs and options for volumetric, weight-based, or multihead filling systems, these machines provide unmatched flexibility. Often integrated with bottle handling systems, these machines work seamlessly alongside other elements in a packaging line for powder products, ensuring efficiency and scalability.

Nichrome’s Bottle Filling Line system includes

  • A turn table (OD 1200)
  • A bottle cleaning system
  • A UV sterilization chamber
  • A servo auger filler
  • A cap feeding elevator
  • A rotary capping machine
  • An induction sealer
  • A front and back labeling machine
  • A date and batch coding system
  • A packing table

Nichrome’s market strength lies in the ability to provide both standardized as well as fully customizable packaging solutions for both the food and nutraceutical industry. Nichrome’s Bottle Filling Line is a modular-based design for scalable performance, and guarantees high-speed, accurate filling

Some salient features of Nichrome’s Bottle Filling Line include:

  • PLC controlled system
  • Digital LCD touch-screen display & setting
  • No bottle no fill safety device to avoid spillage of product
  • Safety enclosures with interlocks for rotary parts
  • Works for glass, HDPE and PP bottles
  • Machine construction available in SS304, SS316 & MS Painted versions
  • Fast changeover for different sizes of bottles
  • Various bottles sterilization & cleaning options available
  • Auto cap placing, pressing & screwing feature available

Industries That Benefit from Powder and Solid Filling Machines

  • Food & Beverages – From spice blends to sugar granules, powder bottle filling machines are a boon to the food industry, ensuring accurate portioning and extended shelf life with airtight packaging.
  • Pharmaceutical – These machines provide precision and hygiene in packaging pharma powders, tablets, and capsules, adhering to stringent regulatory standards while integrating seamlessly with the packaging line for powder products.
  • Cosmetics – Powder-based beauty products and granular skincare essentials are packaged efficiently with these machines, ensuring consistency and aesthetics in the packaging.
  • Chemicals & Agrochemicals – Chemical powders, fertilizers, and seeds benefit from high-accuracy, spill-free filling that ensures safe transport and storage with an optimized powder bottle filling machine.

Choosing the Right Powder and Solid Filling Machine

  • Product type: Is it a cohesive powder or free-flowing granules? Machine specifications should align with product properties in your packaging line for powder products.
  • Production volume: High-speed, scalable machines are ideal for large-scale operations, while compact machines suit smaller setups.
  • Accuracy requirements: Industries like pharmaceuticals demand precise filling systems to meet stringent standards.
  • Budget: Consider long-term ROI with durable, low-maintenance machinery like Nichrome’s powder bottle filling machine.
  • Manufacturer: Opt for a trusted partner like Nichrome for innovative, customized solutions and reliable support.

Conclusion:

Whether you’re looking for a pharma packaging system, food packaging system or a custom packaging system for a difficult product, talk to Nichrome. With over 4 decades of experience and domain knowledge, Nichrome can custom-design an automated packaging system that caters to your needs. Nichrome partners to make your product packaging easy and efficient, and deliver maximum ROI. Nichrome also provides training for your staff to ensure the equipment runs smoothly with minimum downtime. Last but not least, Nichrome is just a call away for support, service and spares.